Boeing confirms 767 and KC-46 ‘quality’ problem (2024)

Boeing confirms it has identified a “quality issue” affecting production of 767s and 767-based KC-46 military tankers, saying the issue requires it make fixes to production aircraft.

“Through Boeing’s standard process, a quality issue was identified on some 767/KC-46 Tanker components,” the aircraft manufacturer said on 7 March. “We are continuing to work through our process with our supplier, regulator and customers to resolve the issue.”

The confirmation comes after news outlet The Air Current reported the quality problem on 6 March, saying the issue involves centre wing structures supplied by French firm Daher.

Daher did not immediately respond to a request for comment. Another supplier, Triumph Group, confirms it sold the 767 work to Daher in July 2022.

“We will deliver airplanes as we complete rework and we are not changing our overall delivery plans for the year,” Boeing says. “Our engineering analysis to date is that the issue is not an immediate safety of flight concern.”

It does not specify how many aircraft are affected or provide other details.Boeing delivered no 767s or KC-46s in January, having last delivered two 767-300Fs in December 2022.

The 767 commercial aircraft programme had seemingly been humming along smoothly, with Boeing delivering 767-300 Freighters regularly until December last year.

The KC-46 programme has had no shortage of quality problems, including those involving debris left in the jets and issues with its boom camera. Boeing has been forced to take hundreds of millions of dollars of charges against the KC-46 programme.

Still, the company had also, until late last year, been delivering KC-46s with regularity.

Boeing confirms 767 and KC-46 ‘quality’ problem (2)

Source: Air National Guard

The quality problems affect an unspecified number of KC-46 tankers

The latest issue adds to Boeing’s other recent troubles, which have included quality problems involving 787 fuselages. That issue prompted Boeing to halt 787 deliveries for most of the 22 months between October 2020 and August 2022.

But then in February Boeing halted 787 deliveries again, citing an “analysis error” by airframe supplier Spirit AeroSystems.

At the end of January, Boeing held unfilled orders for 55 767-300Fs and for 66 KC-46 tanker variants, according to its website.

Boeing confirms 767 and KC-46 ‘quality’ problem (2024)

FAQs

Boeing confirms 767 and KC-46 ‘quality’ problem? ›

Earlier this month, Boeing confirmed that deliveries of the Boeing 767 freighter and KC-46 tanker were delayed as a supplier had not completed processes related to cleaning and paint adhesion on the center fuel tanks. The primer inside the fuel tank must be removed and repainted before Boeing can deliver the aircraft.

What are the quality issues with Boeing KC-46? ›

This was the KC-46A's third product quality shortcoming: the aircraft's receptacle drain line, which empties liquid out of the tanker's refueling port located on its crown. The line is at risk of cracking, which Ottati previously said could cause fuel to leak into the co*ckpit.

What was the problem with the KC-46 program? ›

In the years that followed, the KC-46 program was beset by further delays, including production line problems that regularly stalled deliveries and an underperforming vision system. That system is years behind schedule and expected to come in October 2025.

Why did Boeing discontinue 767? ›

Production of the 767 was expected to cease by the end of 2027 due to more stringent emissions and noise limits that will go into effect in 2028. However, as of May 2024, the US Congress is considering giving Boeing a waiver to continue to produce the 767 freighter for an additional five years.

How much has Boeing lost on KC-46? ›

Boeing's defense unit shows profit, despite $222M loss on KC-46, T-7. For priority access to the latest whitepapers, ebooks, webcasts, and events, get our Market Intelligence newsletter.

What is the difference between KC-46 and KC 767? ›

The KC-46 is also a derivative of the 767, but features a larger fuselage, different engines, and completely new wings, boom, and co*ckpit. Although similar, they are quite different planes. The same occurred in Japan, which acquired the KC-46 to replace its KC-767J. AMI acquired four KC-767s in 2002.

What is the most reliable Boeing aircraft? ›

An Air New Zealand Boeing 787-9. The world's safest aircraft have been named in Boeing's Statistical Summary of Commercial Jet Airplane Accidents 1959 – 2022.

What is the problem with the KC-46 camera? ›

The black-and-white display washes out or blacks out in direct sunlight, and operators struggled with depth perception. The issue was particularly problematic for low-observable aircraft, such as the F-35 and F-22, because accidental damage from the probe could compromise the fighters' radar-absorbing properties.

How many KC-46 have been ordered? ›

WASHINGTON — The Air Force has awarded Boeing a $2.3 billion contract for 15 more KC-46A Pegasus refueling tankers. The award, announced by the Pentagon Tuesday evening, brings to 153 the number of KC-46s Boeing has on contract to build for the United States and allies.

What is the status of the KC-46? ›

The KC-46A is operational and deployed globally.

Approved for global combat operations in September 2022, the KC-46A is delivering fuel, data, and multi-mission capability around the globe. It's been proven in combat and provides millions of pounds of fuel each month to U.S. and allied receivers.

Does anyone still fly 767? ›

US airlines still have 767 fleets primarily because of their versatility and efficiency on long-haul routes. The Boeing 767 offers a balance of passenger capacity and range, making it suitable for various routes, including transatlantic and transcontinental flights.

What will United replace 767 with? ›

United operates 128 757s and 767s (77 757s and 51 767s), the second-largest combined fleet after Delta Air Lines with 206 (127 757s and 79 767s). Both have to replace them; they could be replaced by 737 MAX 10s, A321neos, Boeing NMAs, 787-8s or A330-800s.

What is the lifespan of a Boeing 767? ›

According to data from Airfleets.net, the Boeing-made 767 jet is 33 years old — above a passenger plane's typical lifespan of 20 to 25 years, longtime commercial pilot Scott Miller told The Post.

What was Boeing's biggest failure? ›

In September 2021, PBS released Boeing's Fatal Flaw, a Frontline documentary about how Boeing ignored critical safety issues with the 737 MAX resulting in the crash of two airliners.

What does the KC stand for in KC-46? ›

Under the 1962 Tri-Service designation system, “C” is the basic mission designation for Cargo aircraft. “K” is a designation for aircraft modified to be aerial refueling aircraft (“K” from “kerosene”). There is indeed a KC-135, as well as the KC-10, KC-46, and KC-130.

Who owns most of Boeing? ›

Boeing (BA) Ownership Overview

Approximately 58.77% of the company's stock is owned by Institutional Investors, 0.86% is owned by Insiders and 40.37% is owned by Public Companies and Individual Investors. The ownership structure of Boeing (BA) stock is a mix of institutional, retail and individual investors.

Which Boeing model has problems? ›

Boeing acknowledged it was liable for those crashes — and that they were caused by a design flaw it has since fixed after a nearly two-year grounding. The recent nonstop streak of bad news began during the last week of 2023, when an airline discovered a potential problem with a key part on two 737 Max aircraft.

What is the biggest problem with Boeing? ›

The company is facing heightened scrutiny.

Its regulator, the Federal Aviation Administration, increased inspections at the company's factories. And its customers have criticized Boeing. A six-week F.A.A. audit of Boeing's 737 Max production documented dozens of lapses in quality-control practices.

What is the future of the KC-46? ›

Selfridge ANGB is slated to receive 12 new KC-46s that are projected to start arriving in 2029 and will bring enhanced capabilities, such as boom and drogue refueling on the same sortie, worldwide navigations and communication, cargo capacity on the entire main deck floor, receiver air refueling, improved force ...

Which Boeing is defective? ›

Regulators temporarily grounded nearly 200 Boeing 737 Max 9 jets after the incident. And another FAA investigation was launched earlier this week after Boeing told regulators that it might not have properly inspected its 787 Dreamliner planes.

Top Articles
Latest Posts
Article information

Author: Wyatt Volkman LLD

Last Updated:

Views: 6044

Rating: 4.6 / 5 (66 voted)

Reviews: 81% of readers found this page helpful

Author information

Name: Wyatt Volkman LLD

Birthday: 1992-02-16

Address: Suite 851 78549 Lubowitz Well, Wardside, TX 98080-8615

Phone: +67618977178100

Job: Manufacturing Director

Hobby: Running, Mountaineering, Inline skating, Writing, Baton twirling, Computer programming, Stone skipping

Introduction: My name is Wyatt Volkman LLD, I am a handsome, rich, comfortable, lively, zealous, graceful, gifted person who loves writing and wants to share my knowledge and understanding with you.